风电行业概述 Wind Power Industry Overview

风电作为清洁能源的重要组成部分，在全球能源转型中发挥着关键作用。复合材料凭借其轻量化、高强度、耐腐蚀等优异性能，已成为风电叶片制造的核心材料。持济新材专注于为风电行业提供高性能的碳纤维、玻璃纤维和混编织物解决方案，助力风电设备实现更高效率和更长使用寿命。

Wind power, as an important component of clean energy, plays a key role in global energy transition. Composite materials have become core materials for wind turbine blade manufacturing due to their excellent properties such as lightweight, high strength, and corrosion resistance. S&R Advanced Materials focuses on providing high-performance carbon fiber, glass fiber, and hybrid fabric solutions for the wind power industry, helping wind power equipment achieve higher efficiency and longer service life.

轻量化设计 Lightweight Design

降低叶片重量，提高发电效率 Reduce blade weight and improve power generation efficiency

耐候性强 Weather Resistance

抵御恶劣环境，延长使用寿命 Resist harsh environments and extend service life

易于加工 Easy Processing

优化制造工艺，降低生产成本 Optimize manufacturing processes and reduce production costs

环保可持续 Eco-friendly

符合环保要求，支持可持续发展 Meet environmental requirements and support sustainable development

风电专用产品规格 Wind Power Product Specifications

风电叶片用碳纤维织物 Carbon Fiber Fabric for Wind Blades

纤维类型 Fiber Type T300/T700/T800
织物规格 Fabric Weight 200-600 g/m²
拉伸强度 Tensile Strength ≥3500 MPa
弹性模量 Elastic Modulus 230-294 GPa
应用部位 Application 叶片主梁、蒙皮 Main beam, Skin

风电叶片用玻璃纤维织物 Glass Fiber Fabric for Wind Blades

纤维类型 Fiber Type E-Glass/S-Glass
织物规格 Fabric Weight 300-1200 g/m²
拉伸强度 Tensile Strength ≥2400 MPa
弹性模量 Elastic Modulus 72-85 GPa
应用部位 Application 叶片外壳、加强筋 Shell, Reinforcement

碳玻混编织物 Carbon-Glass Hybrid Fabric

混编比例 Blend Ratio 30:70 - 70:30
织物规格 Fabric Weight 400-800 g/m²
拉伸强度 Tensile Strength ≥2800 MPa
弹性模量 Elastic Modulus 120-180 GPa
应用部位 Application 过渡区域、连接部位 Transition zones, Joints

风电专用预浸料 Wind Power Prepreg

树脂类型 Resin Type 环氧/聚氨酯
树脂含量 Resin Content 35-45%
固化温度 Curing Temp 80-120°C
储存期 Shelf Life 6-12个月
应用优势 Advantages 快速成型、质量稳定 Fast molding, Stable quality

技术优势 Technical Advantages

材料性能优化

Material Performance Optimization

  • 高强度碳纤维提供卓越的结构强度
  • 优化的纤维排列提高抗疲劳性能
  • 特殊表面处理增强树脂粘合力
  • 精确的纤维体积分数控制
  • High-strength carbon fiber provides excellent structural strength
  • Optimized fiber arrangement improves fatigue resistance
  • Special surface treatment enhances resin adhesion
  • Precise fiber volume fraction control

工艺技术创新

Process Technology Innovation

  • 先进的织造技术确保织物均匀性
  • 自动化预浸料生产线保证质量稳定
  • 多轴向织物设计满足复杂受力要求
  • 定制化解决方案适应不同叶片设计
  • Advanced weaving technology ensures fabric uniformity
  • Automated prepreg production line ensures stable quality
  • Multi-axial fabric design meets complex stress requirements
  • Customized solutions adapt to different blade designs

应用案例 Application Cases

海上风电叶片 Offshore Wind Blades

为某知名风电企业提供80米级海上风电叶片用碳纤维织物，显著提升叶片强度和耐腐蚀性能。 Provided carbon fiber fabric for 80-meter offshore wind blades for a renowned wind power company, significantly improving blade strength and corrosion resistance.

陆上风电项目 Onshore Wind Project

为大型陆上风电场提供混编织物解决方案，在保证性能的同时有效控制成本。 Provided hybrid fabric solutions for large onshore wind farms, effectively controlling costs while ensuring performance.

机舱罩应用 Nacelle Cover Application

采用玻璃纤维织物制造风电机舱罩，具有优异的绝缘性能和环境适应性。 Used glass fiber fabric to manufacture wind turbine nacelle covers with excellent insulation and environmental adaptability.

质量保证 Quality Assurance

认证体系

Certification System

  • ISO 9001:2015 质量管理体系认证
  • ISO 14001:2015 环境管理体系认证
  • GL/DNV风电行业认证
  • IEC 61400风电标准符合性
  • ISO 9001:2015 Quality Management System Certification
  • ISO 14001:2015 Environmental Management System Certification
  • GL/DNV Wind Power Industry Certification
  • IEC 61400 Wind Power Standard Compliance

检测能力

Testing Capabilities

  • 完整的力学性能测试设备
  • 环境老化试验能力
  • 疲劳性能测试平台
  • 第三方检测机构合作
  • Complete mechanical property testing equipment
  • Environmental aging test capabilities
  • Fatigue performance testing platform
  • Cooperation with third-party testing institutions